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Instruction 24-94487-2
Troubleshooting
7.3 Error Messages Displayed After Warm-Up
If there were problems detected during warm-up, error messages that
describe the nature of the problems are displayed immediately following the
analyzer’s 60 second warm-up period.
If problems were detected, the analyzer will not automatically switch to the
Combustion Test HOLD screen after warm-up. The analyzer, however, can
still be used to perform any test that does not depend on the sensor that is
in error. Press the RUN button to manually display the Combustion Test
HOLD screen, and then continue using the analyzer.
The following is a list of the error messages that may appear following
warm-up and their suggested remedies:
Low Battery – Battery voltage is low. Replace or charge batteries per
Section 3.2.
O
2
Sensor Missing – Oxygen sensor not installed. Install oxygen sensor per
Figure 6-2 on Page 6-3.
BAD Sensors – The oxygen sensor’s output is too low and can not be
calibrated in the instrument, signifying that the sensor is depleted and
needs replaced. Refer to Section 6.3.
No Smart Sensors Installed – There are no smart sensor(s) installed.
Install sensors per Section 6.3.
Low Sensors - O2, COLO, COHigh, NO, NO2, or SO2 sensor output(s)
were low but still usable. Sensor(s) may need to be replaced in the near
future. Message will indicate which sensor(s) are in warning.
T-STK Disconnected – The probe’s thermocouple is not connected to the
analyzer’s T-STACK connector. Plug the probe thermocouple plug into the
T-Stack connector at the bottom of the instrument.
Warmup Sensor Error - COLO, COHigh, NO, NO2, or SO2 Gas sensor(s)
were not zeroed at warmup because of high output. Run instrument on
fresh air then restart instrument to re-zero sensor(s). If message persists,
sensor(s) may need to be replaced. Message will indicate which sensor(s)
are in error.
Stack or Air temperature channel is measuring temperature outside
the range of -4 to 212 F at startup. Make sure that the Stack and Air
thermocouples are sampling ambient room air within the temperature
range at startup. Message will indicate which channel(s) are in error.
- Portable Combustion Analyzer 1
- WARRANTY 2
- Contents 3
- Instruction 24-9448 4
- 1 Introduction 7
- Instruction 24-94481-2 8
- Instruction 24-9448 1-3 9
- 1.3 Features & Benefits 10
- 1.4 Operational Overview 11
- 1.5 Connector Descriptions 12
- Figure 1-1. PCA 2 Components 13
- 1.5.3 POWER (AC Adapter) 14
- 1.6 Front Panel Buttons 15
- Instruction 24-94481-10 16
- Introduction 16
- 2 Specifications 17
- Normal Operating Conditions: 18
- Performance: 18
- Instruction 24-9448 2-3 19
- Specications 19
- Instruction 24-94482-4 20
- 3 Initial Setup 21
- 3.1 Scope 21
- 3.2 Power 21
- Instruction 24-94483-2 22
- Initial Setup 22
- T-STACK T-AIR 23
- 3.4 Operating Parameters 24
- 3.5 Fuel Selection 24
- Instruction 24-9448 5 25
- 3.7 Pressure Units Selection 26
- Instruction 24-9448 7 27
- 3.9 Date Setup 28
- 3.10 Time Setup 29
- Reference Setup 30
- Instruction 24-9448 11 31
- O2 4.0 % 32
- CO 12 ppm 32
- EFF 82.6% 32
- Instruction 24-9448 13 33
- 3.15 Logging Selection 34
- 3.16 Button Sound 34
- 3.17 Test ID Information 35
- Instruction 24-944816 36
- 3.18 Username 37
- Instruction 24-944818 38
- 3.19 Language 39
- 3.20 Cal Reminder Period 40
- 3.21 Run/Hold Screen Format 41
- Instruction 24-944822 42
- Instruction 24-9448 23 43
- 4 Operation 44
- 4.1 Operating Tips 44
- --- % 45
- T-STK 71.5 °F 45
- T-AIR 71.5 °F 45
- EA --- % 45
- CO(0) --- ppm 45
- 4.3 Selecting a Fuel 46
- 4.4 Sampling Point 47
- Instruction 24-9448 4-5 48
- Operation 48
- 4.6 Pressure Label Selection 50
- Instruction 24-94484-8 51
- 4.9 Saving Test Data 53
- 4.10 Ending a Combustion Test 54
- 4.11 Emptying the Water Trap 54
- 4.13 Low Battery Alarm 55
- 4.14 Data Logging 56
- Instruction 24-94484-14 57
- Instruction 24-9448 4-15 58
- Instruction 24-94484-16 59
- Where: “xx” is the memory 59
- 4.15 Memory 60
- Instruction 24-94484-18 61
- Instruction 24-9448 4-19 62
- 4.15.3 Clearing Memory 63
- Instruction 24-9448 4-21 64
- Instruction 24-9448 4-23 66
- Instruction 24-94484-24 67
- Select (Advanced) 68
- Name of new USB 68
- Instruction 24-9448 4-25 68
- 4.16.3 Recovering Data 69
- Instruction 24-9448 4-29 72
- Instruction 24-94484-30 73
- 4.18 Printing Test Data 74
- ∗∗∗) appear in the data 75
- Instruction 24-9448 4-33 76
- 5 Calibration 77
- 5.1 Smart Sensors 77
- 5.2 Starting a Calibration 77
- 5.3 Pressure Sensor 78
- Calibration 78
- 5.4 T-Stack Calibration 80
- ENT to calibrate the TS-Zero 81
- ENT to cali 81
- 5.5 T-Air Calibration 82
- Instruction 24-9448 5-7 83
- 5.6 CO-LO Sensor Calibration 84
- ENT to calibrate the H 85
- Sensor Calibration 86
- 5.8 NO Sensor Calibration 87
- ENT to calibrate the NO 89
- ENT to display 89
- 6 Maintenance 91
- 6.1 PCA 2 Disassembly 92
- Type and position 93
- +∆P (Top) 93
- –∆P (Bottom) 93
- PRESSURE 94
- PURGE AIR 94
- Figure 6-4. Wiring 95
- Instruction 24-94486-6 96
- 6.3 Smart Sensor Replacement 97
- 6.4 Sensor Only Replacement 98
- Instruction 24-9448 6-9 99
- Instruction 24-94486-10 100
- Maintenance 100
- 6.6 Thermocouple Replacement 101
- Instruction 24-94486-12 102
- 6.7 Pump Replacement 103
- 6.8 Cleaning the Probe 104
- 7.1 Analyzer Repair 105
- 7.2 Error Symbols 105
- 7 Troubleshooting 105
- Instruction 24-94487-2 106
- Troubleshooting 106
- ENT to display the 107
- ENT to display the DEVICE 108
- 8 Parts & Service 109
- 8.1 Replacement Parts 109
- Figure 8-1. Parts (2 of 2) 111
- 8.2 Accessories 112
- Instruction 24-9448 8-5 113
- Parts & Service 113
- 8.3 Service Centers 114
- Printed in U.S.A 116
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